How to Embroider Patch Beanies: Step-by-Step Guide
To embroider a patch beanie, you'll need suitable backing, a topping film and an embroidery hoop to keep the fabric secure during stitching. In this guide, we'll take you through the process using the Beechfield B330R Chunky Knitted Patch Beanie, helping you achieve a neat, professional finish.
In 2026, expect to see an increase in patch beanie orders. Combining style, comfort and personalisation, this accessory is one to watch in the market. Customers look for personalised accessories that are unique, one-of-a-kind pieces. Patch beanies are perfect for customisation of names, logos and slogans, giving the beanies a stylish and stand out flare.
Beechfield B330R – Chunky Knitted Patch Beanies
The B330R is a chunky, multi yarn patch beanie offers ultimate warmth and style with double layer turn up cuff. Made from 50% recycled polyester, this hat works extremely well under embroidery with strong fibres and limited distortion. Not sure how to embroider one? Read more to find step-by-step instructions on how to decorate on the beanie successfully.
What you’ll need:
BB30R Chunky Knitted Patch Beanie
3 sheets of backing paper
1 sheet of tearaway plastic film
1 tubular embroidery hoop
Black marker pen
Steps:
- Turn the cuffed beanie inside out so it lies flat. Place all three sheets of backing paper inside the beanie, ensuring they fully cover the area to be embroidered.
- Position the tearaway plastic film over the patch, then place the tubular hoop on top. Make sure it sits straight and isn’t pulling on the fabric. Mark a small dot at the centre of your design to help with machine alignment.
- Secure the hoop and place the beanie into the embroidery machine, ensuring it isn’t caught on the carriage.
- Line up the needle and trace the design. Once you’re happy with the placement, start the embroidery.
- When complete, remove the hoop, then carefully tear away the plastic film and backing paper.
- Fold the cuff back over and your finished design is ready to go!
FAQ's About Patch Beanie Embroidery
The right stabiliser depends on the beanie fabric and embroidery design. A suitable backing helps support the fabric during stitching, while a water-soluble or removable topping can help keep stitches neat. Always test your chosen materials before starting a customer order.
Avoid pulling the fabric too tightly when securing it in the embroidery hoop. Make sure the patch lies flat and is correctly positioned before stitching. Using suitable backing will also help keep the fabric stable throughout the embroidery process.
Yes, you can embroider directly onto a knitted beanie, but the stretch and texture of the fabric can make decoration more challenging. Patch beanies offer a dedicated decoration area, making it easier to position logos and achieve a consistent finish.